Views: 0 Author: Site Editor Publish Time: 2025-05-29 Origin: Site
We are excited to present our advanced Extruded Bread Crumbs Production Line, engineered to produce premium-quality, crispy, and uniformly textured bread crumbs from high-grade ingredients like wheat flour, corn starch, and other additives. Ideal for food manufacturers, snack producers, and breading suppliers, our fully automated line ensures high productivity, consistent quality, and customizable product specifications to meet diverse market demands.
Unlike traditional bread crumb manufacturing, our extrusion-based process delivers lightweight, porous, and highly absorbent crumbs with superior coating adhesion. The automated system guarantees low waste, precise control over texture, and scalability for large-scale production.
Production Line Process
1. Mixing
- Raw materials (wheat flour, corn starch, water, and optional seasonings) are accurately measured and mixed.
- The mixture is adjusted for optimal moisture content.
2. Extrusion
- The dough is fed into a Twin-screw Extruder, where it is puffed under controlled temperature and pressure.
- The extrusion process creates a porous, expanded structure, enhancing crispiness and oil absorption.
3. Cutting
- The extruded product is instantly cut into sticks using a Drawing & Cutting Machine, ensuring uniform size for consistent drying and grinding.
4. Grinding
- The cut sticks pass through a Pulverizer to break them into different sizes' crumbs, depending on customer requirements.
5. Drying
- The crumbs are transferred to a Vibrate Fluid Bed Dryer, reducing moisture content to achieve the desired crispness and extended shelf life.
6. Cooling
- After drying, the bread crumbs are cooled to room temperature to stabilize texture before packaging.
7. Packaging
- An Automated Weighing and Packaging System fills the crumbs into moisture-proof bags, with options for vacuum sealing or nitrogen flushing to preserve freshness.
- Packaging formats include 5kg/10kg bags for foodservice or retail-ready consumer packs.
Key Advantages of Our Production Line
✔ High Output & Efficiency – Continuous processing with minimal manual handling.
✔ Customizable Texture – Adjustable grinding for different sizes' crumbs.
✔ Enhanced Crispiness – Extrusion ensures better expansion and crispier texture than conventional methods.
✔ Hygienic & Easy Maintenance – Made of 304 food-grade stainless steel.
Applications & Market Potential
Our extruded bread crumbs are widely used in:
- Frozen food coating (chicken nuggets, fish fillets, shrimp)
- Snack industry (battered fries, onion rings)
- Ready-to-cook products (schnitzel, croquettes)
- Gluten-free options(using alternative starches)
Get Your Production Line Today!
Whether you are expanding production or entering the bread crumb market, our turnkey solution provides fast installation, operator training, and after-sales support.
Contact us now for a free consultation and quotation!
